Bozilla Corporation utilizes both Moldflow Fusion and Moldflow 3D model types to most accurately predict results. Both part geometry and required analysis results dictate the type of model which will be used for the analysis.
In order for an analysis to accurately represent what will occur on the floor, the Moldflow user must understand which model type will most accurately represent what will occur on the floor. His experience and training are what gives the Moldflow user this knowledge.
Bozilla Corporation Plastics Molding Consulting
(910) 392-4240
Verify the efficiency of the part and tool design
Design and cut the tool correctly the first time
Determine optimum mold and melt temperatures
Optimize Filling and Packing conditions
Locate weld lines
Determine injection pressure and clamp force requirements
Determine quality of weld lines via flow front temperatures
Locate air traps
Optimize material usage
Why do a Flow Analysis?
A Flow analysis can provide a plethora of data that some may be unaware of. Every Flow analysis scenario from a single cavity tool to a more complex family tool provides information such as:
Feed system design (minimize turnover and/or scrap)
System pressure requirements
Profiled injection stroke (if necessary)
Optimum gate sizing
Stresses frozen into the polymer (may cause warpage)
Polymer orientation (or fiber orientation if fiber filled)
Temperature of the polymer flow front (weld line quality)