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Bozilla Corporation
Plastics Molding Consulting
(910) 392-4240
Chris,
Just a short note to say thanks for your work on our molded bezel project.  This was the first Moldflow
analysis that we’ve had done and the results have certainly steered us towards building a better mold
that will produce better parts.  Particularly your suggestion to modify and taper the thickness at the
bottom of the groove to control the way the mold fills should get rid of a big knit line and make a much
better part.  I never would have thought of doing that.  Also your runner, gating and parameter data
should help the molder get good parts quickly, easily and with minimum “tuning” once the mold is
finished.
So I’ve certainly seen that a Moldflow analysis is worth doing and that you’re the right guy to do it.  
Thanks for all the help.
Mitch Robboy
My name is John High. I am a manufacturing engineer for Preformed Line Products.  Our company
provides components to the power utility and telecom industries.

We have been developing a product that will give us the opportunity to have a presence in the Korean
power market. This new product requires a unique plastic extrusion process which Bozilla Corp. has
been instrumental in helping us develop. They helped us reduce the number of machining and testing
iterations needed by doing these iterations virtually using Moldflow. Bozilla Corp. worked with us to fine
tune the setup of each analysis to match the real world conditions as close as possible. They provided
a detailed meaningful report for each of the 3 design iterations. They worked hard to get each report to
us quickly, and each report provided valuable learning to help us move forward in the design process.

We have since produced and tested the extrusion tooling with good success. The analysis predictions
that Bozilla Corp. provided have matched our real world results very closely. Without Bozilla Corp.’s help
our process development for this product would have taken a lot longer, and would have cost a lot more
in labor and machining costs. Their reports also helped us learn a lot more about the extrusion process
which we can apply to future design projects.  
As one of the world’s largest providers of hot runner systems, machine nozzles, temperature controllers
and sprue bushings for the injection molding industry, Synventive also provides Moldflow analysis with
our hot runners for customers in order to ensure a properly designed runner system for the customers
part.

Synventive provides in-house Moldflow services, but many times has high demand and needs to
outscource many jobs.  We need to ensure that we have a Moldflow Certified Consultant who has hot
runner knowledge, experience and is capable of representing Synventive.

Since Chris, the Chief Consultant at Bozilla Corporation, is a former employee and has years of
experience, he is a perfect fit for our business.  Time and time again they have provided outstanding
cost-effective services with amazing turn-around times.
Our relationship with Bozilla Corporation is vital as we move forward in an ever-growing and demanding
industry.

Synventive Process Simulation Team
Copyright ©2007 Bozilla Corporation. All rights reserved.